Tool manufacturing Tool and mold design 3D scanning Plastic injection moulding simulation Repair and maintenance Machining Our machines Certifications Gallery Our partners

Tool manufacturing

We primarily deal with the design and manufacture of injection molding and cutting tools designed by us. However, we undertake the maintenance / overhaul of ready-made tools and the repair of injection molds. The manufactured tools can be tested at our injection molding plant, making the final phase of tool manufacture simpler and shorter. We also undertake the manufacture / maintenance of the following tools:

Precision tools
Thermoplastic and thermosetting injection molds Family molds
Aluminum injection pressure molds
Cutting/bending/pressure molds
Prototype molds

Due to our desire for continuous improvement and the ongoing development of our machinery, we are able to satisfy all of the various injection mold demands for different areas of use, from the smallest plate size up to a plate size of 1600 x 800 mm. Our activities have expanded into injection molding as well, and therefore we offer a full range of metal and plastic industry solutions to our Customers.

Tool and mold design

Technical design is performed by four full-time design engineers using Solid Edge software and in constant consultation with our clients.
CNC technology is employed using EdgeCAM and NX software by three employees who have a great deal of experience in CNC machining.
We use HASCO, Meusburger, and Ramsaier standards but we also apply standards that suit our clients’ needs. Upon request, we gladly provide consultation services for issues related to injection molding.

3D scanning

Small and medium-sized plastic or metal parts 3D digitization with COMET L3D 5M digitizing system and InnovMetric Polyworks inspection and reverse engineering software

Complex quality control: Verify product quality by comparing manufactured parts to CAD designs

Reverse Engineering: Create CAD models of real parts to capture lost designs, update existing products and make new ones

Plastic injection moulding simulation

We undertake injection molding simulation with Modelx3D softver for plastic parts and for tool design sas well.

Filling analysis
Warpage analysis
Expected weld line discovery
Cooling channel analysis
Re-examination of the planned injection point from the point of view of expected filling

Repair and maintenance

We undertake the production of mold parts from normal and hardened raw materials on short notice. We also undertake the maintenance of molds, manufactured by us or ready-made, as well as the production of parts subject to wear on short notice. We are also happy to help in the eventual modification or modernization of molds.

Machining

Machining is performed on traditional CNC milling and turning machines with guaranteed high accuracy.
Heat-treated and hard metal parts are machined on our electrospark and wire electrospark machining equipment.
We undertake the machining of aluminium, plastic or steel parts produced in small series

Our machines

Milling machines:

EMCO E900	CNC machining centre	900x600x500 mm
ENSHU S400	CNC machining centre	450x650x450 mm
Fehlmann 60-M	CNC machining centre	505x355x610 mm
Fehlmann 900HSC	CNC machining centre	700x500x500 mm
HAAS EC-1600	Horizontal machining centre	1626x1270x813 mm
HAAS VF – 5/40	CNC machining centre	1270x660x635 mm
Mazak VARIAXIS i-700	5 axis CNC machining centre	630x1100x600 mm
Spinner VC1020	CNC machining centre	1020x610x610 mm
Spinner MVC1600	CNC machining centre	1600x800x600 mm
TOS FNGJ40 A	Milling machine	600x400x400 mm
THYEL	Milling machine	200x400x300 mm
HECKERT FU 400	Milling machine	400x950x350 mm
SZIM ME1000	Milling machine	200x900x250 mm

Turning & Lathe machines:

Mazak TURN 300MY	CNC Slant Bed Turning Centre	270x160x1280 mm
NCT EEN320	CNC Turning Machine	320×750 mm
ROMI C420	CNC Turning Machine	450×600 mm
SZIM E2N	Lathe	250×500 mm
SZIM E3N	Lathe	300×700 mm
SZIM E400	Lathe	400×900 mm

EDM machines:

AEG Elbomat	Electrical discharge machine	500x400x300 mm
SODIC AQ55R	Electrical discharge machine	0550x400x350 mm
SODIC AD30L	Electrical discharge machine	320x200x250
SODIC AQ535L	Wire-cut electrical discharge machine	550x350x300
SODIC AQ535L	Wire-cut electrical discharge machine	550x350x300
SODIC SL400G	Wire-cut electrical discharge machine	400x300x250
SODIC K1C	Small hole electrical discharge machine	300 mm

Grinding machines:

GERI	Surface grinding machine	1000x350x500 mm
Optimum PFG DL3060 AH	Surface grinding machine	600x450x300 mm
ZIERSCH Z24	Surface grinding machine	400x300x200 mm
Spinner	Tool grinding machine	–
SZIM KU250	Cylindrical grinding machine	250×800 mm

Band saw machines:

BEKA-mak BMSY 540CGH	Band saw	0° – O540
BOMAR Ergonomic 340 275DGH	Band saw	0° – O278

Laser welding machines:

Vision LWI IV.	Laser welding machine	–
ALPHA LASER AL-T-500	Laser welding machine	490x400x350+400

Other machines:

TUS 90

Spotting press

100t

Measuring machines:

Micro-hite	Height gage	600 mm
Micro-hite	Height gage	400 mm
Mitutoyo	3D Coordinate measuring machine	500×400×400 mm
Schröder	Hardness tester
COMET L3D 5M	3D scanner	100x100x100 mm & 250x250x250 mm
MarVision MM 420